China high quality Ring Gear Used for Rotary Kiln or Ball Mill gear box

Product Description

               Ring Gear Used for Rotary Kiln or Ball Mill
 
  

Process: 
Forging/Casting
Normalizing&Tempering-Proof Machinnig
Quenching&Tempering
Finish Machining(Teeth Grinding)

We can offer you in various process conditions Solutions for Many End Markets and Applications
–Mining
–Metallurgy
–Power Generation
–Cement Plant
–Port Machinery
–Oil and natural
–Paper making
–OEM gear case
–General Industrial

Specification Machining Scope
Size OD Max 15m
One Piece of Gear: OD Max 13m
Assemble Gear: According to drawings
Hobbing Modulus 10-60
Milling Modulus Up to 120
Spiral Modulus 1-15
Accuracy Grade Milling: 6 grade
Hobbing: 8 grade
Material Alloy steel: 42CrMo4, 34CrNiMo6 etc.
Carbon steel: C45E, 1030
Carburizing steel
Quenched and tempered steel
Heat treatment Quenching & Tempering, Surface Quenching
Teeth Profile Spur, Helical, Herringbone, Crown, Spiral, Worm and shaft 

Inspection and Test Outline of Girth Gear:

No. Item Inspection Area Acceptance Criteria Inspection Stage Certificates
1 Chemical Composition Sample Material Requirement When Smelting
After Heat Treatment
Chemical Composition Report
2 Mechanical Properties Sample(Test Bar on the Gear Body) Technical Requirement After Heat Treatment Mechanical Properties Report
3 Heat Treatment Whole Body Manufacturing Standard During Heat Treatment Heat Treatment Report
Curves of Heat Treatment
4 Hardness Test Tooth Surface, 3 Points Per 90° Technical Requirement After Heat Treatment Hardness Teat Report
After Semi Finish Machining
5 Dimension Inspection Whole Body Drawing After Semi Finish Machining Dimension Inspection Report
Finish Machining
6 Magnetic Power Test (MT) Tooth Surface Agreed Standard After Finish Gear Hobbing MT  Report
7 UT Spokes Parts Agreed Standard After Rough Machining UT Report
After Welded
After Semi Finish Machining
8 PT Defect Area No Defect Indicated After Digging
After Welded
PT Record
9 Mark Inspection Whole Body Manufacturing Standard Final Inspection Pictures
10 Appearance Inspection Whole Body CIC’s Requirement Before Packing
(Final Inspection)
 
11 Anti-rust Inspection Whole Body Agreed Anti-rust Agent Before Packing Pictures 
12 Packing Inspection Whole Body Agreed Packing Form During Packing Pictures

 Testing Process:
· QA DOC: Chemical Composition Report, Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensions Check Report
· The data on chemical composition report and mechanical properties report are approved by third party, HangZhou Ship Material Research Institute, CSIC.
· UT test: 100% ultrasonic test according to EN15718-3, SA388, Sep 1921 C/c etc.
· Heat Treatment Report: provide original copy of heat treatment curve/time table.

 

Application: Machinery, Industry
Hardness: According to Customer′s Requirement
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Cast Alloy Steel, Cast Carbon Steel, Forged Alloy
Customization:
Available

|

Customized Request

ring gear

What is the purpose of using ring gears in machinery?

Ring gears serve multiple purposes and offer various advantages when used in machinery. Here’s a detailed explanation of the purpose of using ring gears:

  • Power Transmission: One of the primary purposes of ring gears in machinery is to facilitate power transmission. Ring gears, along with other meshing gears, transmit torque and rotational motion from the driving gear to the driven components or systems. They enable the transfer of power from a power source to various parts of the machinery, driving the movement and operation of different mechanisms and processes.
  • Gear Ratio Control: Ring gears allow for precise control over the gear ratio in machinery. By adjusting the size of the ring gear and its meshing gears, different gear ratios can be achieved. Gear ratios determine the relationship between the rotational speeds and torques of the driving and driven gears. This ability to control the gear ratio enables machinery to operate at desired speeds, optimize torque output, and adapt to specific application requirements.
  • Mechanical Advantage: Ring gears provide a mechanical advantage in machinery. By leveraging the gear ratio control mentioned above, ring gears can amplify or reduce the torque output of the power source. This mechanical advantage allows machinery to generate higher forces or torques than the original power source alone. It enables the machinery to handle heavy loads, perform tasks requiring significant force, and enhance overall operational efficiency.
  • Load Distribution: Ring gears contribute to load distribution within machinery. The meshing teeth of the ring gear engage with multiple teeth of other gears, distributing the transmitted loads across these meshing points. This load distribution helps prevent excessive stress concentration on specific gear teeth, ensuring even wear and reducing the risk of gear failure. By distributing the load, ring gears enhance the overall durability and reliability of the machinery.
  • Motion Control: Ring gears play a crucial role in motion control within machinery. By transmitting rotational motion, ring gears enable precise movement and synchronization of various components and mechanisms. They ensure that different parts of the machinery operate in a coordinated manner, allowing for smooth and controlled motion. Ring gears contribute to accurate positioning, speed regulation, and overall motion precision in machinery.
  • Compact Design: Ring gears offer a compact design solution. Due to their annular shape, they can be integrated into machinery with limited space. The compactness of ring gears is particularly beneficial in applications where space constraints are a concern. Their small footprint allows for efficient use of available space, enabling the design of more compact and lightweight machinery without sacrificing power transmission capabilities.
  • Versatile Applications: Ring gears find wide applications across various industries and machinery types. They are used in automotive transmissions, industrial machinery, robotics, aerospace systems, power generation equipment, and more. The versatility of ring gears stems from the ability to configure them in different types, such as external or internal ring gears, helical gears, or bevel gears. This versatility makes ring gears adaptable to a wide range of machinery designs and requirements.

By serving these purposes, ring gears contribute to the efficient and reliable operation of machinery. They enable power transmission, gear ratio control, mechanical advantage, load distribution, motion control, and compact design, making them essential components in various mechanical systems.

ring gear

How do you prevent backlash and gear play in a ring gear mechanism?

Preventing backlash and gear play in a ring gear mechanism is crucial for ensuring accurate and precise operation. Here’s a detailed explanation of how to prevent backlash and gear play in a ring gear mechanism:

  • Precise Gear Design: The design of the ring gear and associated gears should be carefully engineered to minimize backlash. This involves selecting appropriate tooth profiles and gear geometry that promote proper meshing and minimize clearance between the gear teeth. The gear design should consider factors such as tooth thickness, pressure angle, and tooth contact ratio to achieve optimal gear meshing without excessive play.
  • Tight Manufacturing Tolerances: Close manufacturing tolerances are essential to reduce backlash in a ring gear mechanism. The gear components, including the ring gear and mating gears, should be produced with high precision to ensure accurate tooth dimensions and minimize any gaps or play between the gear teeth. Tight manufacturing tolerances help achieve a tighter meshing fit, reducing backlash and gear play.
  • Proper Gear Alignment: Accurate alignment of the ring gear and mating gears is crucial for minimizing backlash. The gears should be properly aligned along their axes to ensure precise engagement and minimize any misalignment that can contribute to play. Adequate alignment can be achieved through careful assembly techniques, such as using alignment fixtures, proper shimming, and precision measurement tools.
  • Preload or Pre-tension: Applying preload or pre-tension to the ring gear mechanism can help reduce backlash and gear play. Preload involves applying a slight compressive force or tension to eliminate any clearance or gaps between the gear teeth during operation. This can be achieved through various methods, such as using spring-loaded components, adjustable shims, or axial preloading devices.
  • Optimized Lubrication: Proper lubrication is essential for reducing friction and minimizing gear play. Lubricants with appropriate viscosity and film strength should be used to ensure smooth gear operation and reduce any unwanted movement or play between the gear teeth. Regular lubricant maintenance, such as monitoring oil levels and replenishing or replacing lubricants as needed, helps maintain optimal lubrication conditions and minimize backlash.
  • Mechanical Backlash Compensation: In some applications, mechanical compensation mechanisms can be employed to actively compensate for any residual backlash. These mechanisms can include systems with adjustable clearances, anti-backlash devices, or dual-gear arrangements that counteract the effects of backlash. Mechanical backlash compensation techniques can help maintain precise positioning and eliminate any undesired play in the gear mechanism.

By implementing these measures, it is possible to significantly reduce or eliminate backlash and gear play in a ring gear mechanism. Careful gear design, tight manufacturing tolerances, proper alignment, preload or pre-tension, optimized lubrication, and mechanical compensation techniques all play a role in ensuring accurate and precise operation of the ring gear mechanism.

ring gear

What industries commonly use ring gears?

Ring gears, also known as annular gears or internal gears, are utilized in various industries due to their unique characteristics and capabilities. Here’s a detailed explanation of the industries that commonly use ring gears:

  • Automotive Industry: Ring gears are extensively used in the automotive industry. They are a crucial component in automotive transmissions, differential systems, and steering mechanisms. Ring gears help transmit torque and rotational motion, enabling smooth shifting of gears and efficient power transfer in vehicles.
  • Aerospace Industry: The aerospace industry relies on ring gears for various applications. They are used in aircraft engines, landing gear systems, actuation mechanisms, and aerospace gearboxes. Ring gears provide reliable and precise motion control in critical aerospace systems.
  • Industrial Machinery: Ring gears find wide applications in industrial machinery, including heavy machinery, manufacturing equipment, and power generation systems. They are used in gearboxes, speed reducers, and other power transmission systems. Ring gears enable efficient torque transfer and motion control in industrial settings.
  • Robotics: Ring gears play a significant role in robotics and automation. They are employed in robotic joints, manipulator arms, and motion control systems. Ring gears provide precise and smooth rotation, allowing robots to perform intricate tasks with accuracy and repeatability.
  • Power Generation: Ring gears are utilized in power generation equipment such as wind turbines, hydroelectric generators, and steam turbines. They are part of the gearbox systems that convert the rotational motion of the turbine blades into electrical energy. Ring gears enable efficient power transmission and adaptability to varying load conditions.
  • Heavy Equipment and Construction: The heavy equipment and construction industry extensively use ring gears in equipment like excavators, cranes, loaders, and bulldozers. They are vital for the operation of the drivetrain and hydraulic systems, enabling controlled movement and power transfer in demanding construction environments.
  • Marine Industry: Ring gears are employed in various marine applications, including ship propulsion systems, marine winches, and steering mechanisms. They provide reliable torque transfer and motion control in marine vessels, ensuring efficient navigation and maneuverability.
  • Renewable Energy: Ring gears are utilized in renewable energy systems such as solar tracking systems and tidal power generation. They enable the precise tracking of solar panels and the efficient conversion of tidal forces into electrical energy.

The diverse applications of ring gears across these industries highlight their versatility and importance in various mechanical systems. The specific design, size, and material selection of ring gears may vary depending on the industry requirements and operating conditions.

China high quality Ring Gear Used for Rotary Kiln or Ball Mill gear boxChina high quality Ring Gear Used for Rotary Kiln or Ball Mill gear box
editor by CX 2023-09-12

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ring gear

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